Osilera Web

Every machine on one screen, and a task list for your team.

The platform where your sensors and your periodic readings meet. It checks every machine, turns a change into a task with what to do next, and keeps the whole history of each measuring point.

The Plant screen: every area and roll line with each machine in its condition, worst first
Plant: every area and line, worst first. Colour is the condition and nothing else: red Act, amber Watch, grey No data, green Normal.
Today · 08:00, the morning meeting

Open Today and you know where the team goes first.

The open alarms as tasks, most urgent first. Each task names the machine and point as your team knows them, and says what has risen, since when and what to do.

The Today screen
  1. Act now comes first, then Watch, then the sensors to check.
  2. What to do, written for that kind of alarm.
  3. I am on it shows who has the job; Shelve hides a task for a while, with a reason.

Machine or sensor? Kept apart

A silent sensor or a flat battery is a sensor to check, never a machine fault.

Alarm e-mail, if you want it

Act only, or Watch and Act, for the sites you choose, in your language.

One click to the answer

Open shows the machine's health card: what is wrong and what to do.

The health card

Plain answers: what is wrong, how sure, how urgent, what next.

Every machine has a health card that answers these four questions in plain words. Here a fan motor's bearing shows an outer-race fault line in 5 of its last 5 readings.

A machine page with its health card, drawing and points
  1. Health card: the cause, how sure, how urgent and the next step.
  2. The machine drawing. The ringed point needs you first.
  3. Every measuring point with its latest values.
The bearing check of a fan motor
Bearing check: Osilera looks for the fault frequencies of the bearing fitted at the point (outer ring, inner ring, balls, cage). Here it found an outer-race fault (BPFO) on a fan motor.

What a bearing fault line leads to

PossibleSeen now and then. No alarm yet.
WatchSeen in 3 of the last 5 readings. Plan an inspection, have a bearing ready.
ActThe line keeps growing, to about double, on 2 more days. Plan the change.
No lineEarly wear shows first as impacts (Darbe).

Osilera shows where to look. Confirm on the machine before major work; your maintenance team makes the repair decision.

How each machine is checked

Every machine is checked twice, so an alarm means something.

Check 1: the ISO 20816 zones for the machine's power and mounting

Agood
Bacceptable
Cunsatisfactory: Watch
Dunacceptable: Act

Check 2: the machine's own normal level

The Limits tab of a pump point
The Limits tab shows, for each measurement, its normal level, where Watch and Act start, and today's value.

Learned, not guessed

From at least 20 readings over 24 hours of running, separately for each speed the machine runs at.

Fewer false alarms

A single spike raises nothing: Watch needs 2 readings in a row, Act needs 3. Watch starts at least 6 dB above normal (about twice the level), Act at least 12 dB.

Bad is never learned as normal

For vibration velocity, the ISO zones stay in place as the upper limit.

Relearn after a repair

Re-baseline starts the learning again; Undo brings the old limits back. Every limit can be tuned for your plant within safe bounds, with the reason kept.

Rolls and lines

On a roll line, the one bearing that differs stands out.

Each roll end is compared with the others on the same line, so a change that hits the whole line turns no cell amber.

Line matrix
Line matrix: 1.0× means the same as its neighbours. Watch starts at 3×, Act at 6×.
Line drawing
Line drawing: the line as it stands on the floor, each roll split into its two ends.

More on rolls and lines

For the analyst

Your analyst can check every finding.

Behind every health card sit the charts a vibration analyst works with. Nothing is hidden: each finding shows the numbers it rests on.

Order waterfall in 3D
Order waterfall: the vibration at each multiple of the shaft speed (1X, 2X …), week by week. On this pump with six vanes, the vane pass at 6X jumps and stays high.
Four spectra compared, one of them a Survey reading
Compare up to four spectra, including a Survey reading taken at the same point. What changed lists every line that moved by 6 dB or more.
Waterfall of spectra
Waterfall of spectra: the full spectra a sensor sends when an alarm starts, grows or gets worse.
  • Bearing check: outer ring, inner ring, ball and cage faults, each looked for on its own.
  • Cursors read the gap between two frequencies at a glance.
  • Every chart exports to CSV and PNG.
Set-up and your data

Describe each machine once. Your data stays yours.

You describe each machine once: where it is, what it is built of and where the sensors sit. Osilera tells you what is still missing before it can judge every machine.

Ready for analysis
Ready for analysis lists what is still missing, such as a bearing type or a mounting direction, and opens the page where you fix it.

Set-up

  • Enter machines one by one, or import many at once from a spreadsheet template in English or Turkish.
  • Pick the bearing from the catalogue, or enter its dimensions.
  • Machines set up in the Survey app arrive with their drawing and points.
  • Every limit can be tuned for your plant within safe bounds, with the reason kept.

Your data

  • In Osilera's EU cloud (Google Cloud), or on your own servers on request.
  • Each customer's data is kept apart. Each person has one role, from Viewer to Admin.
  • Two-step sign-in for administrators. A detailed audit log.
  • Turkish and English, light and dark theme, metric or imperial units.
Where it runs

Osilera cloud

Hosted in an EU region of Google Cloud. Nothing to install at your site apart from the gateway and wireless routers for the Monitor sensors.

Where it runs

On your own servers

On request: the same platform inside your own network, with its own sign-in.

See your own plant in Osilera.